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ASQ CRE Exam Syllabus Topics:

SectionObjectives
Topic 1: Reliability Information Systems- Data management and reliability databases
- Reporting and data quality
Topic 2: Field Failure Analysis- Corrective actions and FRACAS
- Failure investigation and root cause analysis
Topic 3: Probability & Statistics for Reliability- Probability distributions and functions
- Sampling plans and statistical analysis
- Confidence intervals & regression
- Basic probability concepts
Topic 4: Reliability Testing & Modeling- Test planning and accelerated life testing
- Stress screening & qualification testing
- Reliability prediction and modeling
Topic 5: Reliability in Design & Development- Human factors in reliability
- Design for reliability
- Fault Tree Analysis (FTA) & FMEA
Topic 6: Reliability Management & Fundamentals- Ethics and performance monitoring
- Reliability principles and leadership foundations
- Role and responsibilities in product lifecycle
- Interrelationship of safety, quality and reliability
Topic 7: Maintainability & Availability- Preventive & corrective maintenance analysis
- Maintainability concepts and metrics

ASQ Certified Reliability Engineer (CRE) Sample Questions:

1. In a life test of 4 batteries, failures were observed after 10, 30, and 40 hours. The 4th battery was tested
75 hours without failure, at which time the test was terminated.
What are the estimated Mean-Time-To-Failure (theta) and failure rate (lambda)?
Response:

A) Estimated MTTF = 14; Failure rate = .017
B) Estimated MTTF = 52; Failure rate = .019
C) Estimated MTTF = 27; Failure rate = .038
D) Estimated MTTF = .019; Failure rate = 52


2. A satellite has two redundant control systems, each has a failure rate (lambda) = 1×10 -6 failures/hour. If one of the systems fails, the failure rate for the remaining system increases to 2×10 -5 failures/hour.
What is the reliability of the redundant control systems at 175,000 hours?
Response:

A) 0.690
B) 0.7796
C) 0.2507
D) 0.8609


3. Which of the following is the BEST approach to recover product reliability from manufacturing?
Response:

A) Reduce product variability.
B) Reduce scheduled product maintenance.
C) Increase receiving inspection
D) Improve the suppler selection process.


4. All of the following statements are TRUE about confidence interval EXCEPT Response:

A) The width does not depend on the confidence level.
B) A smaller sample size would yield a larger width
C) The width indicate the uncertainty in estimates.
D) A larger sample size would yield a smaller width


5. In a system with a constant failure rate, the relationship between the failure rate and MTBF is that the failure rate is Response:

A) The inverse of the MTBF.
B) Directly proportional to the MTBF.
C) A linear function of the MTBF with a negative correlation coefficient.
D) A linear function of the MTBF with a positive correlation coefficient.


Solutions:

Question # 1
Answer: B
Question # 2
Answer: B
Question # 3
Answer: A
Question # 4
Answer: A
Question # 5
Answer: A

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